Repairing rust or a rust hole on metal without welding requires a material that bonds and is as strong as metal.
Rust repair welding sheet metal.
Time will tell just how well it holds up.
Many would argue or assume that the best way to repair non structural rust out on old cars is to weld in new sheet metal.
The less sanding and filler will be needed to finish the repair.
The majority of the sheet metal welding i ve done was with a 90 amp 110 volt welder.
A rust hole compromises the structural integrity of the metal.
Whether you re fixing a dent rust hail etc.
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The first time no weld metal repair has held through a few hundred miles of extreme cold and two winter storms so far.
When water contacts bare metal rust forms on the surface of the metal.
It produces good quality.
They can also cause costly future repairs if the rust spreads to vital components and damages them.
Mig welding is the preferred method for most automotive bodywork and since sheet metal is the thinnest of metals a large expensive mig unit is usually not required.
As i will show you in these pictures welding in new sheet metal can actually cause more problems than it solves unless both sides of the weld are coated with a permanent protective coating.
If left unchecked rust can eat through the metal resulting in a hole.
Welding sheet metal is a special type of welding which requires a special technique.
Never bad to have one more way of doing things in your knowledge arsenal.
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Learn how to weld sheet metal on a car.
Sheet metal is a huge part of any hotrod build or autobody repair.
Here is a tutorial how to video that show.
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Mig welding is the easiest process to learn that has revolutionized autobody repair.
Https goo gl frdnss thanks to the viewer who requested this episode on welding rusty nasty garbage mat.